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啤酒包装线效率的评估方法研究
引用本文:冯消冰,刘文龙,张五九,王德良. 啤酒包装线效率的评估方法研究[J]. 中国酿造, 2016, 35(3): 165. DOI: 10.11882/j.issn.0254-5071.2016.03.038
作者姓名:冯消冰  刘文龙  张五九  王德良
作者单位:1.中国食品发酵工业研究院,北京100015;2.北京泰清科技有限公司,北京100080
摘    要:该文主要阐述在啤酒包装生产过程中量化各种生产线效率指标的方法论和实现过程,目的在于对包装生产线效率和啤酒企业效率进行合理有效的评估,其中涉及相关机台的实时监控、数据采集、分析计算和结果输出等一系列过程。在进行各种生产线效率评估的过程中,充分考虑了由于各种因素所导致的时间损失,包含无灌装计划时间、特殊类计划时间、计划停机时间、外部原因时间、故障时间和有效生产时间。对每一种时间划分做了明确的定义与划分。同时在理论支撑的基础上设计并实现了效率评估系统,通过界面的呈现,进一步验证了生产线效率的有效性与实时性。该评估方法最大的亮点在于客观评估实际过程中所遇到的各种情况,可以全面准确的反映啤酒生产企业目前的效率和所存在的问题。

关 键 词:啤酒包装生产线  数字化工厂  智能制造  生产线效率  

Efficiency evaluation method of beer package line
FENG Xiaobing,LIU Wenlong,ZHANG Wujiu,WANG Deliang. Efficiency evaluation method of beer package line[J]. China Brewing, 2016, 35(3): 165. DOI: 10.11882/j.issn.0254-5071.2016.03.038
Authors:FENG Xiaobing  LIU Wenlong  ZHANG Wujiu  WANG Deliang
Affiliation:1.China National Research Institute of Food & Fermentation Industries, Beijing 100015, China;
2.Beijing Tai Tsing Technology Co., Ltd., Beijing 100080, China
Abstract:This paper explained methodology to quantify the production efficiency indexes and implementation process of packaging production line in beer enterprise, and its purpose is to evaluate efficiency packaging production line and beer enterprise fairly. This methodology includes status monitoring, data collection, analysis, calculation and output. In the process of evaluating line efficiency, all kinds of time loss were involved, such as plan time without filling, special plan time, plan downtime, external reason, failure time, and efficient product time, and each time division was specifically defined. Based on theoretical support, efficiency evaluation system were designed as well, through the interface, the effectiveness of the production line efficacy and real-time performance was verified. The significant point of the methodology is to reflect the whole status of beer production line, which can accurately reflect the efficiency and existing problem of beer enterprise.
Keywords:beer packaging line  digital factory  intelligent manufacturing  line efficiency  
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