工程机械涂装品质管理

对比工程机械行业与汽车行业在涂装方面的特点,介绍工程机械涂装品质管理的方法和意义.从原材料管理--包括化学原材料供应商资格管理、涂装原材料管理-加强常规性能指标进厂检验及功能性指标的检测、金属原材料管理-加强防腐蚀保护;现场5S管理;工艺管理--建立完善的工艺管理体系,制定相关工艺文件和加强对外协厂家涂装质量的控制,制定相应的管理制度,签订相关的技术协议;质量管理--顾客级、公司级、部门级和自主级的4级质量控制体系;供应商服务--设置专职售后技术服务人员及人员培训等多方面,对工程机械企业涂装品质管理的方法进行了探讨.指出工程机械产品涂装贯彻"持续改善的思想",在满足基本设备的条件下,采取合理的管理制度,开拓思维,充分调动每一位员工的聪明才智,工程机械企业也能做到高品质的涂装质量.

Management on Construction Machinery Coating Quality

Compared with automobile industry on coating characteristics, method of quality management for construction machinery coating and its significance are described. The method is discussed form many aspects, such as raw materials management, including qualification management for chemical material suppliers, management on raw coating materials, enhancement of reception supervision and tests on routine performance indexes and function indexes, management on raw metal materials, enhancement of anti-corrosion protection; field 5s management; process management including establishment of perfect process management system, formulation of related process document, enhanced quality control on supplied coating products, establishment of related management regulations, signing of related technical agreements; quality management including four level quality control system of customer level, company level, department level and autonomous level; supplier service in setting up dedicated after-sale-service staff and operator training; and etc. A sustainable improvement concept is suggested for product coating of construction machinery. It is pointed out that high quality coating could be realized with rational management system and open-minded philosophy when every employee's wits are fully initiated.