Catalytic Oxidation of Dichloromethane and Perchloroethylene: Laboratory and Industrial Scale Studies

Development of a reliable laboratory scale test for the design of industrial catalysts is crucial. In this article, different laboratory-scale tests were compared with an industrial scale CVOCs treatment. With dichloromethane (DCM) the laboratory scale test results corresponded well to the industrial scale oxidation results. However, the perchloroethylene (PCE) conversions measured in industry were always higher than what was achieved in the laboratory scale indicating that the industrial scale catalytic incinerator operating in transient conditions is highly beneficial in PCE oxidation. It was clearly shown that in order to design high-quality laboratory scale experiments, information on complete composition and total concentration of the emission is needed but also different types of catalytic tests need to be used depending on the industrial reactor. In addition, the catalysts’ performance in an industrial VOC abatement unit was examined as the oxidation efficiencies of DCM, PCE and other hydrocarbons (OHC) were compared after 3, 10 and 23 months of operation. After 23 months and 13,065 operating hours, no significant decrease in the activity of the catalysts was observed showing that the used noble metal catalysts are highly resistant towards these demanding conditions.