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Improvement of Near-Dry Machining and Its Effect on Tool Wear in Turning of AISI 4142
Authors:S Amini  H Khakbaz  A Barani
Affiliation:1. Manufacturing Department, Faculty of Mechanical Engineering, University of Kashan, Kashan, Iranamini.s@kashanu.ac.ir;3. Manufacturing Department, Faculty of Mechanical Engineering, University of Kashan, Kashan, Iran;4. Department of Mechanical Engineering, Isfahan University of Technology, Isfahan, Iran
Abstract:In this study, improvement of near-dry machining (NDM) and its effect on tool wear in turning of AISI 4142 by carbide tool (DNMG 150608-PM) is investigated. First, the preparation of experimental setup was carried out, and then, some experiments to study the process were performed. Surface roughness was used as the criterion of finding the optimal conditions of fluid flow rate and frequency, and position and angle of nozzle. After optimization of the process, some experiments were performed to study tool life. Machining force, roughness, and tool wear were chosen as the criteria to determine the tool life. Obtained results show that the tool life in NDM is longer than that in dry machining.
Keywords:AISI 4142  Dry machining  MQL  Roughness  Tool wear  Turning
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