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Injection-molding process control—A review
Authors:A. R. Agrawal  I. O. Pandelidis  M. Pecht
Abstract:This paper reviews control strategies employed in the injection-molding process. For clarity, the controlled variables have been categorized into all-phase control, phase-dependent control, and cycle-to-cycle control. All-phase control includes variables that must be monitored and controlled at all times; i.e., in all the phases. Control of variables that are triggered during a specific phase are discussed under phase-dependent control. In cycle-to-cycle control, previous data are used to predict future trends and take appropriate corrective actions, The cyclic, dynamic, and unsteady state nature of the injection-molding process is discussed with respect to the conventional proportional-integral (PI) and proportional- integral-derivative (PID) controllers as well as the more advanced control schemes such as self-tuning control, optimal control, and statistical process control. Suggestions involving specific advanced control schemes and recommendations for future research in injection-molding process control also are made.
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