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强噪声背景下钢丝绳损伤信号降噪方法
引用本文:吴东,张宝金,刘伟新,李光,宫涛,杨建华.强噪声背景下钢丝绳损伤信号降噪方法[J].工矿自动化,2022,48(1):58-63.
作者姓名:吴东  张宝金  刘伟新  李光  宫涛  杨建华
作者单位:鞍钢集团矿业有限公司眼前山分公司,辽宁鞍山 114044;中国矿业大学机电工程学院,江苏徐州221116;中国矿业大学江苏省矿山机电装备重点实验室,江苏徐州 221116
基金项目:鞍钢集团矿业有限公司科研项目(2020-科A40)。
摘    要:钢丝绳损伤信号是一种非平稳无周期性的冲击信号,其特征信号的降噪处理和特征提取成为亟待解决的难题。小波变换方法若小波基或者分解层数不适合,会在信号降噪的同时引入其他噪声干扰,影响信号处理与特征提取的效果。相较于小波变换方法,移位平均法只需要选择一定的移位窗宽即可实现对信号的有效降噪,但移位窗宽需要人为选择,盲目性大。针对上述问题,提出一种强噪声背景下钢丝绳损伤信号降噪方法。利用钢丝绳漏磁检测传感器采集不同类型的断丝数据,向信号中加入强高斯白噪声,以模拟强噪声背景;采用自适应移位平均法对钢丝绳损伤信号进行降噪,利用量子粒子群优化(QPSO)算法优化移位平均法的窗宽;将损伤信号的信噪比(SNR)作为适应度函数,通过QPSO算法使得损伤特征信号SNR最大化,从而实现最优信号降噪效果。实验结果表明,对于强噪声背景下的钢丝绳平稳和波动信号,相较于小波变换,自适应移位平均法的降噪效果更明显,信噪比更高,信号更为平滑。实测结果表明,对于现场采集的噪声相对弱一些的钢丝绳损伤信号,自适应移位平均法的降噪效果也比小波变换好,验证了自适应移位平均法具有较好的通用性。

关 键 词:钢丝绳  损伤识别  信号降噪  特征提取  自适应移位平均法  量子粒子群优化算法

Noise reduction method for wire rope damage signal under strong noise background
WU Dong,ZHANG Baojin,LIU Weixin,LI Guang,GONG Tao,YANG Jianhua.Noise reduction method for wire rope damage signal under strong noise background[J].Industry and Automation,2022,48(1):58-63.
Authors:WU Dong  ZHANG Baojin  LIU Weixin  LI Guang  GONG Tao  YANG Jianhua
Affiliation:(Yanqianshan Branch, Ansteel Group Mining Co., Ltd., Anshan 114044, China;School of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou 221116, China;Jiangsu Key Laboratory of Mine Mechanical and Electrical Equipment, China University of Mining and Technology, Xuzhou 221116, China)
Abstract:The wire rope damage signal is a kind of non-stationary and non-periodic impact signal,and the noise reduction processing and characteristic extraction of its characteristic signal become difficult problems to be solved urgently.If the wavelet base or decomposition layer number of wavelet transform method is not suitable,which will introduce other noise interference while reducing signal noise,and affect the effect of signal processing and characteristic extraction.Compared with the wavelet transform,the moving average method only needs to select a certain shift window width to achieve effective noise reduction,but the shift window width needs to be selected artificially,and the blindness is large.In order to solve the above problems,a noise reduction method of wire rope damage signal under strong noise background is proposed.Different types of broken wire data are collected by magnetic flux leakage(MFL)sensor of wire rope,and strong Gaussian white noise is added to the signal to simulate the strong noise background.The adaptive moving average method is used to reduce the noise of the wire rope damage signal,and the quantum particle swarm optimization(QPSO)algorithm is used to optimize the window width of the moving average method.The signal-to-noise ratio(SNR)of the damage signal is used as the fitness function,and the SNR of damage characteristic signal is maximized by the QPSO algorithm,so as to achieve the optimal signal noise reduction effect.The experimental results show that compared with wavelet transform,the adaptive moving average method has more obvious noise reduction effect,higher signal-to-noise ratio and smoother signal for wire rope stationary and fluctuating signals under strong noise background.The measured results show that the noise reduction effect of the adaptive moving average method is also better than that of the wavelet transform for the wire rope damage signals with relatively weak noise on site,which verifies that the adaptive moving average method has good universality.
Keywords:wire rope  damage identification  signal noise reduction  characteristic extraction  adaptive moving average method  quantum particle swarm optimization
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