Pore structure of reactively synthesized nanolaminate Ti3SiC2 alloyed with Al

Ti₃SiC₂ has the unique properties integrating the advantages of metals and ceramics, and good open pore structure when alloyed with Al. In this work, porous Ti₃SiC₂ compounds with different Al/Si atom ratios were prepared through the reactive synthesis of elemental powders at 1300 °C. The results indicate that the phase compositions are determined by Al element mole number, and that the pore structure can be controlled through varying Ti particle size. The MAX phase transits from Ti₃SiC₂ with Al element mole number no more than 0.6 to Ti₃AlC₂ with Al element mole number in the range of 0.8–1.2. When Al element mole number is 0.6, the porous compound has a single MAX phase of Ti₃SiC₂ with uniform microporous structure and high bending strength. Porous Ti₃SiC₂ alloyed with 0.6Al has a slow linear increase rate of 0.0083%/μm in open porosity with increasing Ti particle size, and a strict linear relationship between the maximum aperture and Ti particle size with the increase rate of 0.0342 μm/μm. The pore structure formed by the phase transition mechanism for porous MAX phase has the smallest tortuosity factor compared with that formed by the clearance mechanism and the Kirkendall effect.