Effect of grain morphology and grain size on the mechanical properties of Al2O3 ceramics

Bending strength, fracture toughness, fracture energy and crack extension resistance were evaluated for Al₂O₃ ceramics with equi-axed and platelet grains. Bending strength was proportional to grain size^–1/2, but flaws with a size of 10 m controlled the strength when the microstructure was finer than 10 m. Fracture toughness, measured by the single etched precracked beam (SERB) method, was proportional to fracture energy^1/2, and increased with the grain size of Al₂O₃ ceramics with equi-axed and platelet grains. However, the toughness of platelet grain ceramics was higher than the ceramics with equi-axed grains, and increased up to 6.6 MPam^1/2 with grain size. Therefore, it is thought that fracture toughness not only depends on grain size, but also on grain morphology; equations were derived to account for this phenomenon.