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A process model for the compaction and saturation of partially impregnated thermoset prepreg tapes
Affiliation:1. Department of Mechanical Engineering and Center for Composite Materials, University of Delaware, Newark, DE, USA;2. GE Global Research, 1 Research Circle, Niskayuna, NY, USA;1. School of Mechanical and Aerospace Engineering, Queen''s University Belfast, Belfast, Northern Ireland, BT9 5AH, United Kingdom;2. Institut Clément Ader (ICA), Université de Toulouse, CNRS, Mines Albi, UPS, INSA, ISAE-SUPAERO, Campus Jarlard, 81013, Albi, CT Cedex 09, France;3. Solvay R&I, 85 rue des Frères Perret, 69192, Saint Fons, France;1. State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, 122 Luoshi Road, Wuhan 430070, Hubei, China;2. China Ship Development and Design Center, Wuhan 430064, Hubei, China;1. Institute for Carbon Composites, Technische Universität München, Faculty of Mechanical Engineering, Boltzmannstraße 15, D-85478 Garching b. München, Germany;2. Research Institute in Civil Engineering and Mechanics, UMR CNRS 6183, Ecole Centrale de Nantes, 1 Rue de la Noe, 44321 Nantes, France;3. Composite Technologies, GE Global Research, One Research Circle, Niskayuna, NY 12309, USA;1. Department of Mechanical Engineering, University of South Carolina, Columbia, SC 29208, USA;2. University of Ljubljana, Slovenia
Abstract:Automated manufacturing of composite materials is key to reducing cost and improving consistency in part quality. Modeling of manufacturing processes can identify influential material, geometric, and process variables, while providing a framework for their optimization and control. A process model has been formulated to describe the compaction and saturation of partially impregnated thermoset prepreg tapes during their placement, using a roller compaction and vacuum consolidation. The roles of various parameters that characterize the initial prepreg tape state and the final prepreg tape state are investigated. The model yields the degree of resin saturation in the tape with changes in its thickness after being compacted, due to an external pressure. The results estimate the degree of dry fiber region within the tape, which can provide vacuum pathways for air or volatile removal before consolidation and cure. The model can be adapted for different material constitutive relationships of tape compaction and saturation.
Keywords:E  Prepreg  E  Lay-up  E  Consolidation  E  Resin flow
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