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Processing of fiber architecture data for finite element modeling of 3D woven composites
Affiliation:1. Advanced Composites Centre for Innovation and Science (ACCIS), University of Bristol, Queen’s Building, University Walk, Bristol BS8 1TR, UK;2. Department of Aeronautics, Imperial College London, South Kensington Campus, London SW7 2AZ, UK;1. Université de Lyon, LaMCoS UMR 5259, INSA-Lyon, 27 av Jean Capelle, F-69621 Villeurbanne, France;2. Université de Lyon, MATEIS UMR 5510, INSA-Lyon, 25 av Jean Capelle, F-69621 Villeurbanne, France;3. SNECMA, Site de Villaroche, Rond Point René Ravaud - Réau, F-77550 Moissy-Cramayel, France;1. Polymers and Composites Technology & Mechanical Engineering Department, IMT Lille Douai, France;2. Department of Materials Engineering (MTM), KU Leuven, Belgium;3. Laboratoire des Technologies Innovantes, LTI-EA 3899, Université de Picardie Jules Verne, Amiens, 80025, France;1. AMADE, Dept. of Mechanical Engineering and Industrial Construction, Universitat de Girona, Campus Montilivi s/n, E-17071 Girona, Spain;2. Advanced Composites Centre for Innovation and Science, University of Bristol, University Walk, Bristol BS8 1TR, United Kingdom;1. Université de Lyon, LaMCoS UMR 5259, INSA-Lyon, 27 av Jean Capelle, F-69621 Villeurbanne, France;2. Université de Lyon, MATEIS UMR 5510, INSA-Lyon, 25 av Jean Capelle, F-69621 Villeurbanne, France;3. SNECMA, Site de Villaroche, Rond Point René Ravaud – Réau, F-77550 Moissy-Cramayel, France
Abstract:An efficient procedure to process the textile simulation data and generate realistic finite element meshes of woven composites is proposed. The textile topology data in point cloud format is used to identify individual yarns, interpolate their cross-sectional contours, and generate smooth yarn surfaces. A robust algorithm to repair possible interpenetrations between yarn surfaces is developed and implemented in MATLAB. A 3D finite element mesh of the unit cell of composite material is generated based on the obtained yarn surfaces. The anisotropic material properties of the constituents are assigned with proper orientations.The procedure is successfully applied to generate four finite element models with 1–10 million degrees of freedom. The models are used to predict effective elastic properties of an orthogonal 3D woven composite. The sensitivity of results to the level of finite element discretization is investigated.
Keywords:3D woven composite  Meso-scale  Geometry repair  Finite element models  Effective elastic properties  As-woven reinforcement
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