Microstructural refinement of an As-cast Al-12.6 wt pct Si alloy by repeated thermomechanical treatment to produce a heavily deformable material

A certain degree of cold working is advantageous in developing a fine microstructure with minute silicon crystals for eutectic and/or hypereutectic Al-Si cast alloys. A novel process, repeated thermomechanical treatment (RTMT), was applied to an Al-12.6 wt pct Si cast alloy. The process involves multiple-pass cold working (less than a 20 pct reduction in section area) and heat treatment at 793 K for 3.6 ks. Cold-work annealing was repeated up to about an 80 pct reduction in section from the beginning. The RTMT material showed a refined microstructure with high ductility. Most silicon crystals were fragmented to only a few micrometers and were spheroidized. The RTMT material showed such marked plasticity that it could be wrought up to a 99 pct reduction in section at room temperature. The Cold-worked RTMT materials exhibited an excellent balance between tensile strength and elongation and a higher strain hardening than the cast material.