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The influence of the environment and corrosion on the structural integrity of aircraft materials
Authors:S RUSSO  P K SHARP  R DHAMARI  T B MILLS  B R W HINTON  G CLARK  K SHANKAR
Affiliation:Thales Group, Bendigo, VIC, Australia Ruby Dhamari, Airbus Industries, Hamburg, Germany;, GKN Aerospace, Port Melbourne, Victoria 3207, Australia;, APES Inc., 6669 Fyler Avenue, St Louis, MO, USA;, School of Aerospace Mechanical and Manufacturing Engineering, RMIT University, Bundoora, VIC, Australia;, School of Aerospace and Mechanical Engineering, ADFA, Northcott Dr., Canberra, ACT, Australia
Abstract:Fatigue results of 11/2 dog-bone jointed specimens manufactured from 7075-T6 aluminium alloy indicated that the application of corrosion preventative compounds (CPCs) at the faying surfaces slightly decreased the log mean fatigue life at 144 MPa, while the effect was not statistically significant at the higher stress level (210 MPa). The addition of the CPC also reduced fretting corrosion at the faying surfaces and shifted the fatigue initiation sites closer to the edge of fastener holes. Scatter in fatigue life was found to be associated with the location and size of the intermetallics at the initiation site. The presence of corrosion in the bores of the countersunk fastener holes reduced the fatigue life by up to one order of magnitude. Fatigue test results for dog-bone specimens manufactured from 7075-T651 and 2024-T351 aluminium alloys indicated that the presence of exfoliation corrosion reduced the fatigue life under dry conditions, with a greater reduction under humid conditions. The application of a CPC to the corroded region eliminated the influence humidity had on fatigue life.
Keywords:corrosion  corrosion preventative compounds  fatigue  fretting
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