Exact and approximate algorithms for part-machine clustering based on a relationship between interval graphs and Robinson matrices

An important manufacturing cell formation problem requires permutations of the rows (parts) and columns (machines) of a part-machine incidence matrix such that the reordered matrix exhibits a block-diagonal form. Numerous objective criteria and algorithms have been proposed for this problem. In this paper, a new perspective is offered that is based on the relationship between the consecutive ones property associated with interval graphs and Robinson structure within symmetric matrices. This perspective enables the cell formation problem to be decomposed into two permutation subproblems (one for rows and one for columns) that can be solved optimally using dynamic programming or a branch-and-bound algorithm for matrices of nontrivial size. A simulated annealing heuristic is offered for larger problem instances. Results pertaining to the application of the proposed methods for a number of problems from the literature are presented.