Spark plasma sintering technique for reaction sintering of Al2O3/Ni nanocomposite and its mechanical properties

Al₂O₃/Ni nanocomposites were prepared by spark plasma sintering (SPS) using reaction sintering method and the mechanical properties of the obtained nanocomposites are reported. The starting materials of Al₂O₃–NiO solid solution were synthesized from aluminum sulfate and nickel sulfate. These Al₂O₃–NiO powders were changed into Al₂O₃ and Ni phases during sintering process. The obtained nanocomposites showed high relative densities (>98%). SEM micrographs showed homogeneously dispersed Ni grains in the matrix. The 3-point strength and the fracture toughness of the composites significantly improved from 450 MPa in the monolithic α-Al₂O₃ to 766 MPa in the 10 mol% (2.8 vol.%) Ni nanocomposite and from 3.7 to 5.6 MPa m^1/2 in 13 mol% (3.7 vol.%) Ni nanocomposite. On the other hand, Young's modulus and Vickers hardness of the nanocomposites were mostly same as those of the monolithic α-Al₂O₃.