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Numerical modelling of cold compaction of metal powder
Authors:Pia Redanz
Affiliation:a1Department of Solid Mechanics, Technical University of Denmark, DK-2800 Lyngby, Denmark
Abstract:A finite element programme has been developed for the analysis of porosity and stress distributions in a powder compact, based on rate-independent finite strain plasticity theory. The strain hardening versions of the Gurson model (J. Engng. Mater. Technol., 1977, 99, 2-15), the more recent FKM model (J. Mech. Phys. Solids, 1992, 40(5), 1139-1162), developed by Fleck, Kuhn and McMeeking, and a combination of the two models are used. The friction between the mould wall and the metal powder is modelled by a combination of Coulomb friction and a constant friction shear stress, since Coulomb friction is not realistic at high normal pressures. The finite element programme has been used to study the effects of friction, compaction method, and material parameters. Analyses for powder compacts of various geometries are presented to illustrate the method.
Keywords:Powder metals  Computer simulation  Compaction  Cold working  Finite element method  Porosity  Stress concentration  Strain hardening  Mathematical models  Friction  Cold compaction  Finite strain plasticity theory  Gurson model  Coulomb friction
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