Influence of machining parameters on the machinability of particulate reinforced Al/SiC–MMC

The paper presents the result of an experimental investigation on the machinability of silicon carbide particulate aluminium metal matrix composite during turning using a rhombic uncoated carbide tool. The influence of machining parameters, e.g. cutting speed, feed and depth of cut on the cutting force has been investigated. The influence of the length of machining and cutting time on the tool wear and the influence of various machining parameters, e.g. cutting speed, feed, depth of cut on the surface finish criteria has been analyzed through the various graphical representations. The combined effect of cutting speed and feed on the flank wear has also been investigated. The influence of cutting speed, feed and depth of cut on the tool wears and built-up edge is analyzed graphically. The job surface condition and wear of the cutting tool edge for the different sets of experiments have been examined and compared for searching out the suitable cutting condition for effective machining performance during turning of Al/SiC-MMC. Test results show that no built-up edge is formed during machining of Al/SiC-MMC at high speed and low depth of cut. From the test results and different SEM micrographs, suitable range of cutting speed, feed and depth of cut can be selected for proper machining of Al/SiC-MMC.