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Effect of hole perpendicularity error and squeeze force on the mechanical behaviors of riveted joints
Authors:Ming Li  Wei Tian  Junshan Hu  Changrui Wang  Wenhe Liao
Affiliation:1. College of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, China;2. College of Mechanical and Electronical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, China

School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing, China

Abstract:In the automatic drilling and riveting process, the perpendicular error of the hole is inevitable, which has a great influence on the assembly quality. In the current research, the shear and pull-out behaviors of riveted joints under different perpendicularity errors and squeeze forces were investigated and compared by the quasi-static tests. The fracture of the failed samples was characterized by a scanning electron microscope and the formation process of fracture was discussed. The failure mechanisms of riveted joints were analyzed in detail to guide engineering applications. The test results demonstrated that the shear load and pull-out load of riveted joints increased slightly with the increase of the tilt angle from 0° to 4°. The perpendicularity error did not affect the shear and pull-out failure modes of the riveted joints. However, the squeeze force had a significant effect on the failure modes of the pull-out samples. Fracture analysis showed that the failure of all shear samples occurred at the rivet shaft. Besides, when the squeeze force increased from 15 kN to 23 kN, the failure modes of the pull-out samples changed from the sheet to the rivet itself.
Keywords:failure modes  perpendicularity error  pull-out load  shear load  squeeze force
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