The influence of headspace and dissolved oxygen level on growth and haemolytic BL enterotoxin production of a psychrotolerant Bacillus weihenstephanensis isolate on potato based ready-to-eat food products

The major objective of this study was to determine the influence of the initial headspace and dissolved O₂ level and vacuum packaging on growth and diarrhoeal enterotoxin production by Bacillus weihenstephanensis on potato based ready-to-eat food products. In general, the lower the initial headspace or dissolved O₂ level the slower the maximum growth rate (μ_max, log₁₀ CFU g⁻¹ d⁻¹), the longer the lag phase duration (λ, d) and the smaller the maximum population density (N_max, log₁₀ CFU g⁻¹) became. The slowest μ_max, the longest λ and the smallest N_max were generally found for growth under vacuum packaging. This implies shorter shelf-lives will occur at higher initial headspace or dissolved O₂ levels as the growth of B. weihenstephanensis to the infective dose of 10⁵ CFU g⁻¹ in such atmospheres takes a shorter time. Significant consumption of dissolved O₂ only occurred when growth shifted from the lag to the exponential phase and growth generally transitioned from the exponential to the stationary phase when the dissolved O₂ levels fell below ca. 75 ppb. Diarrhoeal enterotoxin production (determined via detection of the L2 component of haemolytic BL) was similar for growth under initial headspace O₂ levels of 1-20.9%, and was only reduced when growth took place under vacuum packaging. The reduction in L2 production when growth took place under vacuum was most probably related to the low final cell densities observed under this condition. Both growth and L2 production were inhibited over a 32-day incubation period at 7 °C by 40% CO₂ irrespective of the headspace or dissolved O₂ levels. The results illustrate the importance of residual O₂ and CO₂ on the shelf-stability and safety of modified atmosphere packaged potato based ready-to-eat food products with regards to B. weihenstephanensis.