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焊接顺序对整体叶盘圆度影响的有限元分析
引用本文:张学秋,杨建国,刘雪松,陈绪辉,方洪渊,曲伸.焊接顺序对整体叶盘圆度影响的有限元分析[J].焊接学报,2010,31(3):57-60.
作者姓名:张学秋  杨建国  刘雪松  陈绪辉  方洪渊  曲伸
作者单位:1. 哈尔滨工业大学现代焊接生产技术国家重点实验室,哈尔滨150001;上海宝钢集团,上海201900
2. 哈尔滨工业大学现代焊接生产技术国家重点实验室,哈尔滨150001;沈阳黎明航空发动机集团有限责任公司,沈阳110043
3. 哈尔滨工业大学现代焊接生产技术国家重点实验室,哈尔滨,150001
4. 沈阳黎明航空发动机集团有限责任公司,沈阳,110043
基金项目:中国博士后科学基金资助项目,黑龙江省博士后基金项目
摘    要:采用多种软件的综合运用建立了整体叶盘的有限元模型,并基于焊接过程中温度之间相互影响程度选取了顺序依次焊接、90°和180°三种典型的焊接顺序,通过有限元分析的方法对不同焊接顺序产生的变形进行计算和分析.结果表明,以往使用的180°最远距离焊接顺序并不是最合理的焊接顺序,在相同的焊接工艺条件下,顺序依次焊接对整体叶盘圆度的影响相对较小.该分析结果说明在材料不同、焊接方法及结构不同的情况下,焊接顺序没有固定的模式,为整体叶盘及大型复杂结构件焊接顺序的合理选择提供了理论依据.

关 键 词:焊接顺序  变形  温度场  残余应力
收稿时间:2008/12/23 0:00:00

Finite element anlysis of welding sequence impact on blisk roundness
ZHANG Xueqiu,YANG Jianguo,LIU Xuesong,CHEN Xuhui,FANG Hongyuan and QU Shen.Finite element anlysis of welding sequence impact on blisk roundness[J].Transactions of The China Welding Institution,2010,31(3):57-60.
Authors:ZHANG Xueqiu  YANG Jianguo  LIU Xuesong  CHEN Xuhui  FANG Hongyuan and QU Shen
Affiliation:State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001, China;Baosteel Group Corporation, Shanghai 201900, China,State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001, China;Shenyang Liming Aero-Engine Group Corporation, Shenyang 110043, China,State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001, China,State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001, China,State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001, China and Shenyang Liming Aero-Engine Group Corporation, Shenyang 110043, China
Abstract:The finite element model of blisk is made by the several softwares and based on the different temperature effects during the welding process, three kinds of typical welding sequences including welding in turn, 90° and 180° welding sequence is chosen to analyse the welding distortion. The calculation results show that 180° welding sequence is not the optimal, the welding in turn is better than the other two welding sequences under the same welding conditions. Reasonable welding sequence will change with different material welding processes and structure, which provides the theoretical basis for blisk and large-scale complex component welding sequence.
Keywords:welding sequence  distortion  temperature field  residual stress
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