Structural changes during pitch-based carbon granular composites carbonisation

This article deals with the study of carbon composites behavior during their carbonization. Composites were prepared using four granular carbons (graphite, anthracite, green petroleum coke, and foundry coke) and four pitches (a commercial impregnating coal-tar pitch, an air-blown and two thermally treated pitches). The evolution of the optical microstructure, porosity, volume, and weight of carbon composites was monitored at different intermediate carbonization temperatures (350, 500, 700, and finally 1000 °C). The porosity of composites increases with carbonization due to volume changes and weight loss of pitches. Weight loss of carbon composites during their carbonization mainly depends on the pitch characteristics and it was slightly influenced by the presence of granular carbon. On the other hand, carbon composites with the commercial coal-tar pitch and foundry coke, anthracite, or graphite deform in the initial stages of carbonization (<350 °C) probably due to the lower porosity of the green pellets and the high amount of low-molecular weight compounds of the pitch. Carbon composites with green petroleum coke underwent important dimensional changes during their carbonization, expanding initially and then shrinking at temperatures above 700 °C. The type of granular carbon strongly influenced the microstructure of the final carbon composite, as a result of its effect on the development of mesophase. Graphite, anthracite and foundry coke delays mesophase development, whereas green petroleum coke accelerates mesophase formation.