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Laser welding/brazing of 5182 aluminium alloy to ZEK100 magnesium alloy using a nickel interlayer
Authors:Jin Yang  Zhishui Yu  Yulong Li  Hua Zhang  Norman Zhou
Affiliation:1. School of Materials Engineering, Shanghai University of Engineering Science, Shanghai, People’s Republic of China;2. Key Lab of Robot and Welding Automation of Jiangxi Province, School of Mechanical and Electrical Engineering, Nanchang University, Nanchang, People’s Republic of China;3. Center for Advanced Materials Joining, University of Waterloo, Waterloo, Canada
Abstract:Aluminium alloy and magnesium alloy were successfully joined by using laser welding/brazing technology via a nickel interlayer. Microstructure and mechanical properties of the dissimilar Al/Mg joints with and without a nickel interlayer were comparatively investigated. No joints were achieved without a nickel interlayer; after welding, specimens were separated without applying any force. By inserting a nickel interlayer, sound metallurgical bonding were obtained at the interfaces. Hence, the joint strength reached 410 N with the failure at Mg/Ni interface. The influence of Ni interlayer on the weld defect, microstructure and joint strength was studied, and the joint formation mechanism was also discussed.
Keywords:Laser welding/brazing  aluminium alloy  magnesium alloy  nickel interlayer  intermetallic compounds  joint strength
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