Flammability and thermomechanical properties of dianhydride‐modified polybenzoxazine composites reinforced with carbon fiber

Composites based on carbon fiber (CF) and benzoxazine (BA‐a) modified with PMDA were investigated. The flammability of the carbon fiber composites was examined by limiting oxygen index (LOI) and UL‐94 vertical tests. The LOI values increased from 26.0 for the CF/poly(BA‐a) composite to 49.5 for the CF‐reinforced BA‐a/PMDA composites as thin as 1.0 mm and the CF‐reinforced BA‐a/PMDA composites were also achieved the maximum V‐0 fire resistant classification. Moreover, the incorporation of the PMDA into poly(BA‐a) matrix significantly enhanced the T_g and the storage modulus (E') values of the CF‐reinforced BA‐a/PMDA composites rather than those of the CF/poly(BA‐a). The T_g values and storage moduli of the obtained CF‐reinforced BA‐a/PMDA composites were found to have relatively high value up to 237°C and 46 GPa, respectively. The CF‐reinforced BA‐a/PMDA composites exhibited relatively high degradation temperature up to 498°C and substantial enhancement in char yield with a value of up to 82%, which are somewhat higher compared to those of the CF/poly(BA‐a) composite, i.e., 405°C and 75.7%, respectively. Therefore, due to the improvement in flame retardant, mechanical and thermal properties, the obtained CF‐reinforced BA‐a/PMDA composites exhibited high potential applications in advanced composite materials that required mechanical integrity and self‐extinguishing property. POLYM. COMPOS., 34:2067–2075, 2013. © 2013 Society of Plastics Engineers