Twisting orientation and the role of transient states in polymer crystallization

A possible connection is suggested and explored between non-planer crystal habits in banded polymer spherulites and disordered chain folding in polymers crystallized relatively rapidly from the melt. It is proposed that, when lateral growth faces and fold surfaces are not orthogonal (because chain stems are tilted with respect to the lamellar normal), different degrees of disorder develop at opposite fold surfaces. Resulting differences in surface stress give rise to bending moments, but these are likely to be of transient existence. It is shown that, on this basis, an appealingly simple rationale can be developed to account for the complex and hitherto puzzling observations of Bassett and Hodge on polyethylene spherulites, including S-bending and non-uniform axial twisting in lamellae, and also an empirical correlation between these deformations. Much depends, however, upon interactions between interleaved crystals and upon relaxation of bending moments. Existing evidence in support of the rationale is outlined. Implications with respect to polymers other than polyethylene, and to kinetics of crystallization in general, are discussed briefly. Calculations concerning axial twisting under the influence of surface stresses suggest that the twisted crystals incorporate twist boundaries, possibly formed by aggregation of dislocations generated during the growth of what must initially be relatively disordered crystals. The ‘chiral’ factor determining handedness of twisting in a given crystal is the direction in which chain stems tilt with respect to the lamellar normal.