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Comparison of plasma sprayed NbB2-NbC coatings obtained by ex-situ and in-situ approaches
Authors:Xiao-long Wang  Yu-xuan Shao  Ming-yan Guo  Yong Yang  Yu-duo Ma  Yu-hang Cui  Wen-wei Sun  Yan-chun Dong  Dian-ran Yan
Affiliation:Key Lab. for New Type of Functional Materials in Hebei Province, School of Materials Science and Engineering, State Key Laboratory of Reliability and Intelligence of Electrical Equipment, Tianjin Key Laboratory of Materials Laminating Fabrication and Interface Control Technology, Hebei University of Technology, 300401, Tianjin, China
Abstract:NbB2-NbC composite coatings were fabricated on the surface of TC4 by plasma spraying NbB2-NbC and Nb-B4C composite powders. The microstructure and properties of the as-prepared coatings were investigated, and the reaction mechanism of the Nb-B4C composite powder in the plasma jet and the formation mechanism of the NbB2-NbC coatings were revealed. During the plasma spraying process, NbB2-NbC composite powder underwent melting-depositing and no phase transformation occurred. The formation mechanism of the coating by plasma spraying Nb-B4C composite powder was solid phase diffusion-reaction-melting-deposition, and NbB2 and NbC were formed in situ by the solid phase diffusion reaction between Nb and B4C in the plasma jet. The coating obtained by reactive plasma spraying Nb-B4C composite powder has obvious lamellar structure, low porosity, high density, higher microhardness, good toughness, and better wear resistance compared with the coating prepared by NbB2-NbC composite powder, which is attributed to the exothermic reaction between Nb and B4C.
Keywords:NbC  Reactive plasma spraying  Coating  Wear resistance
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