Abstract: | Poly(p-phenyleneterephthalamide) (PPTA) reinforced molecular composites that utilize a thermosetting epoxy as the matrix polymer have been prepared by an in situ polymerization process. The properties of these molecular composites were compared with those of Kevlar pulp-filled composites that utilized the same matrix formulation. Study of the curing reactions of these systems using Fourier transform infrared, dynamic mechanical analysis, and nuclear magnetic resonance spectroscopy indicated some differences in the reactivity and ultimate polymer structure of these two systems. A comparison of the properties indicated increased tensile strength, modulus, and heat resistance for the molecularly reinforced material over the conventional fiber-filled system. Examination of the morphology of the molecular composite system showed that aggregated PPTA molecules are formed during the in situ polymerization process. This aggregation phenomenon was found to be due to formation of a liquid crystalline polymer solution during processing and final cure. These findings indicate the possibilities that exist in molecular composite processing for simultaneous control of the properties of the matrix and the reinforcement. |