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面向软磁铁氧体去毛刺的超声波变幅杆设计
引用本文:郑慧峰,唐廷浩,戚雯婷,吕江明,胡宏伟.面向软磁铁氧体去毛刺的超声波变幅杆设计[J].计量学报,2013,34(3):262-266.
作者姓名:郑慧峰  唐廷浩  戚雯婷  吕江明  胡宏伟
作者单位:1.中国计量学院计量测试工程学院, 浙江 杭州 310018;
2.长沙理工大学汽车与机械工程学院, 湖南 长沙 410114
基金项目:国家自然科学基金(51205031);浙江省自然科学基金(LQ12E05018);浙江省大学生科研创新活动计划
摘    要:为了去除软磁铁氧体毛刺且不损伤工件,设计了一种复合高斯变幅杆。介绍了超声波去毛刺的原理。将超声波去毛刺的振动过程近似为由两根劲度系数不同的弹簧组成的质点弹簧系统受迫振动模型,得到毛刺断裂条件,以此计算复合高斯变幅杆的最小放大倍数,经理论计算,在满足最小放大倍数的条件下,高斯变幅杆的形状因数比指数杆高40%,大大改善应力集中问题。最后,通过有限元分析验证了上述设计过程的正确性。

关 键 词:计量学  软磁铁氧体  超声波  毛刺受迫振动模型  复合高斯变幅杆  

Design of Ultrasonic Horn for Soft Magnetic Ferrite De-burring
ZHENG Hui-feng,TANG Ting-hao,QI Wen-ting,LV Jiang-ming,HU Hong-wei.Design of Ultrasonic Horn for Soft Magnetic Ferrite De-burring[J].Acta Metrologica Sinica,2013,34(3):262-266.
Authors:ZHENG Hui-feng  TANG Ting-hao  QI Wen-ting  LV Jiang-ming  HU Hong-wei
Affiliation:1.College of Metrology and Measurement Engineering, China Jiliang University, Hangzhou, Zhejiang 310018, China;
2.Changsha University of Science and Technology, Changsha, Hunan 410114, China
Abstract:In order to clear up the burrs on soft magnetic ferrite without damaging the work-pieces, an ultrasonic horn was designed.Ultrasonic de-burring process was simplified into a particle spring forced vibration system composed of two springs with different stiffness coefficient.The minimum magnification of complex Gaussian horn was calculated after the failure condition was obtained.After calculating, the shape factor of complex Gaussian horn was proved 40% higher than the Exponent horn in the condition of minimum magnification, significantly decreased the stress concentration.The design process was verified by comparing the results of theoretical calculating with the finite element analyzing.
Keywords:Metrology  Soft magnetic ferrite  Ultrasonic  Burr forced vibration model  Complex Gaussian horn  
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