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先导式电磁开关阀的控制方法优化
引用本文:吴柳杰,刘伟,单东升,杨建奎,张军晓.先导式电磁开关阀的控制方法优化[J].液压与气动,2021,0(10):160-168.
作者姓名:吴柳杰  刘伟  单东升  杨建奎  张军晓
作者单位:1.宁波燕清汽车技术有限公司, 浙江宁波 315121;2.宁波赛福汽车制动有限公司, 浙江宁波 315121;3.南京工业大学机械与动力工程学院, 江苏南京 211800;4.燕山大学机械工程学院, 河北秦皇岛 066004
基金项目:浙江清华长三角研究院宁波分院鄞州区专项(2020)
摘    要:踏板行程模拟装置作为集成制动系统(IBS)的关键部件之一,其作用是为驾驶员提供良好的踏板感觉,保证制动的安全性。该装置核心部件——先导式电磁开关阀的性能直接关系到踏板感觉的效果,对其进行深入的研究,建立先导式电磁开关阀不同子系统的数学模型,并运用AMESim软件搭建多场耦合模型并进行仿真,分析了环境温度、驱动电压对电磁阀性能的影响。通过仿真与实验分析发现,传统控制方法存在电磁阀发热量较大的问题,这极大地限制了电磁阀的使用。针对该问题,提出一种变电压控制方法,实验结果表明,新控制方法可以保证电磁阀长时间正常工作,有效提高电磁阀的工作能力。

关 键 词:先导式电磁开关阀  多场耦合模型  热平衡状态  控制方法  
收稿时间:2020-07-13

Optimization of Control Method for Pilot Solenoid On-off Valve
WU Liu-jie,LIU Wei,SHAN Dong-sheng,YANG Jian-kui,ZHANG Jun-xiao.Optimization of Control Method for Pilot Solenoid On-off Valve[J].Chinese Hydraulics & Pneumatics,2021,0(10):160-168.
Authors:WU Liu-jie  LIU Wei  SHAN Dong-sheng  YANG Jian-kui  ZHANG Jun-xiao
Affiliation:1. Ningbo Yantsing Automobile Technology Co., Ltd., Ningbo, Zhejiang315121;2. Ningbo Safe Brakes Systems Co., Ltd., Ningbo, Zhejiang315121;3. School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing, Jiangsu211800;4. School of Mechanical Engineering, Yanshan University, Qinhuangdao, Hebei066004
Abstract:As one of the key components of the integrated braking system (IBS), the pedal stroke simulator is designed to provide the driver with a good feeling, which ensures braking safety. The pilot solenoid on-off valve is the core component of the pedal stroke simulator. And its performance is directly related to the effect of pedal feeling, so it needs to be studied deeply. In this paper, the mathematical models of different subsystems of pilot solenoid on-off valve are established. A multi-fields coupling model is built by AMESim. And the influence of ambient temperature and driving voltage on the performance of solenoid valve is analyzed. Through simulation and experimental analysis, the traditional control method of solenoid valve has the problem with excessive heat, which limits the use of solenoid valve. To solve this problem, an optimized variable voltage control method is proposed in this paper. Experimental results show that the novel method can ensure the solenoid valve to work normally for a long time, improving its working performance significantly.
Keywords:pilot solenoid on-off valve  multi-fields coupling model  thermal equilibrium state  control method  
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