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多腔缸体零件端面铣削加工的高精密夹具设计及其优化
引用本文:邹文俊,刘国良,赵建材,杨建国,张新龙,王可.多腔缸体零件端面铣削加工的高精密夹具设计及其优化[J].组合机床与自动化加工技术,2012(1):39-42,50.
作者姓名:邹文俊  刘国良  赵建材  杨建国  张新龙  王可
作者单位:1. 上海交通大学机械与动力工程学院,上海,200240
2. 无锡贝斯特精密机械有限公司,江苏无锡,214161
摘    要:针对发动机多腔体缸体的结构复杂和刚度小的问题,对该缸体铣削端面加工工序确定高精密夹具的定位和夹紧方案.在初步分析夹具方案之后,运用有限元法对夹具的主要零件进行了变形分析和计算,并在此基础上对夹具结构进行了优化,最终确定了高精密夹具设计新方案.结果表明优化得到的设计方案优于经验设计方案,提高了夹具的定位和夹紧精度,从而保证了加工质量,在实际生产中效果良好.

关 键 词:多腔体缸体  夹具设计  有限元  优化

The Design and Optimization of High-Precision Fixture for End Milling a Multiple-Cavity Cylinder Workpiece
ZOU Wen-jun , LIU Guo-liang , ZHAO Jian-cai , YANG Jian-guo , ZHANG Xin-long , WANG Ke.The Design and Optimization of High-Precision Fixture for End Milling a Multiple-Cavity Cylinder Workpiece[J].Modular Machine Tool & Automatic Manufacturing Technique,2012(1):39-42,50.
Authors:ZOU Wen-jun  LIU Guo-liang  ZHAO Jian-cai  YANG Jian-guo  ZHANG Xin-long  WANG Ke
Affiliation:1.School of Mechanical Engineering,Shanghai Jiao Tong University,Shanghai 200240,China;2.Wuxi Best Precision Machinery Co.,Ltd,Jiangsu Wuxi 214161,China)
Abstract:The multiple-cavity engine cylinder has a complicated structure and weak stiffness.Focusing on these problems,this paper presents a high-precision locating and clamping design for the workpiece’s end milling process.After the initial analysis of the fixture design,the finite element method has been applied for the deformation analysis and calculations of the main part of the fixture.Based on this,the optimization of the fixture structure is used to determine the final design of the high-precision fixture.The results show that the optimizing design exhibits better performance than the original design,because it improves the locating and clamping accuracy of the fixture and has a good effect in producing process.
Keywords:the multiple-cavity cylinder  fixture design  finite element method  optimization
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