Extractive Desulfurization of Fuel Oils with Dicyano(nitroso)methanide-based Ionic Liquids

The inability of traditional hydrodesulfurization (HDS) to effectively remove aromatic sulfur compounds such as thiophene (TS) and dibenzothiophene (DBT) has called for alternative methods to be studied, among which extractive desulfurization using ionic liquids (ILs) has attracted increasing interest. In this work, we prepared a new IL, 1-butyl-3-methylimidazolium dicyano(nitroso)methanide ([C₄mim][dcnm]), and investigated its extractive desulfurization for both model oils and real FCC gasoline, where model diesel fuel was composed of n-hexane and droplets of DBT and model gasoline was composed of n-hexane, toluene and droplets of TS. Other three [dcnm]-based ILs, 1-ethyl-3-methylimidazolium dicyano(nitroso)methanide ([C₂min][dcnm]), N-ethyl-N-methylpyrrolidinium dicyano(nitroso)methanide ([C₂mpyr][dcnm]), and N-butyl-N-methylpyrrolidinium dicyano(nitroso)methanide ([C₄mpyr][dcnm]), were also comparatively investigated. These [dcnm]-based ILs have low viscosity which favors the mass transfer and reduces the extractive equilibrium time, also are fluorine-free which avoids the corrosion by hydrogen fluoride from anion decomposition that occurs generally in fluorine-containing ILs. The desulfurization ability follows the order [C₄min][dcnm] > [C₄mpyr][dcnm] > [C₂min][dcnm] > [C₂mpyr][dcnm]. Typically, [C₄min][dcnm] is capable of removing 66% DBT and 53% TS from their respective model oils after one cycle (initial 500 ppm S, 25°C, 15 min, mass ratio of IL:oil 1:1), and < 10 ppm S-content can be obtained after 4 cycles. It was observed interestingly that the S-content in real FCC gasoline can be reduced from initial 250 ppm to < 30 ppm after 6 cycles using [C₄min][dcnm] as extractive reagent, which is better than some previous results for real feedstocks. Mutual solubility, extractive temperature, IL:oil mass ratio, multiple extraction, initial S-content, and regeneration were also studied. These dcnm-based ILs are competitive extractive reagents compared with some other ILs to remove those aromatic S-compounds from fuel oils.