Observation of calcium aluminate inclusions at interfaces between Ca-treated,Al-killed steels and slags

The evolution of Al₂O₃-CaO inclusions on molten steel surfaces and at molten steel/slag interfaces was observed in-situ through a confocal scanning laser microscope (CSLM) equipped with a gold-image furnace. Depending on the slag chemistry, some of the initially liquid inclusions evolved into irregular Al₂O₃ or SiO₂-enriched inclusions during the separation across the interface. Inclusions were found to cluster at specific locations at the steel/slag interface. Unlike capillary-depression-driven clustering, which is observed on molten steel surfaces, a weak repulsive force opposes fluid-flow-driven clustering at the steel/slag interface. After clustering, the irregular solid inclusions were observed to agglomerate to form large aggregates. This article is based on a presentation given in the Mills Symposium entitled “Metals, Slags, Glasses: High Temperature Properties & Phenomena,” which took place at The Institute of Materials in London, England, on August 22–23, 2002.