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Finite element analysis of the effect of coefficient of friction on the drawability
Authors:G. Chandra Mohan Reddy  P.V.R. Ravindra Reddy  T.A. Janardhan Reddy
Affiliation:1. Department of Mechanical Engineering, CBIT, Gandipet, Hyderabad 75, India;2. Department of Mechanical Engineering, College of Engineering, Osmania University, Hyderabad 7, India;1. School of Engine and Energy, Xi’an High-Tech Institute, Xi’an 710025, China;2. School of Engine and Energy, Northwestern Polytechnical University, Xi’an 710072, China;1. Department of Electrical Energy, Systems and Automation, Faculty of Engineering and Architecture, Ghent University, Belgium;2. Division of Computational Mechanics, Ton Duc Thang University, Ho Chi Minh City, Vietnam;3. Faculty of Civil Engineering, Ton Duc Thang University, Ho Chi Minh City, Vietnam;4. Soete Laboratory, Faculty of Engineering and Architecture, Ghent University, Technologiepark Zwijnaarde 903, Zwijnaarde B-9052, Belgium;1. Department of Engineering Sciences and Mathematics, Luleå University of Technology, Sweden;2. Westinghouse Electric Sweden AB, Västerås, Sweden;3. Dalco Elteknik AB, Östersund, Sweden;1. Surface Phenomena Laboratory, Department of Mechanical Engineering, Polytechnic School of the University of São Paulo, Av. Prof. Mello Moraes 2231, 05508-900 São Paulo, Brazil;2. Federal University of ABC—UFABC, Santo André 09210-170, Brazil
Abstract:Drawability is a term commonly used to describe the ease with which the metal can be drawn into the cups. The various measures of drawability are limit drawing ratio and the limit strains which are influenced by the parameters like tooling configurations, blank configurations, material properties, and forming conditions. Generally the drawability is limited by tearing of the cup at the punch corners. Friction plays an important role in deciding drawability in such a situation. In this work, the effect of coefficient of friction on limit drawing ratio and the limit strains are studied using an explicit finite element code LSDYNA. The model is validated by comparing force obtained by the existing experimental setup with the one obtained in simulation. The limit strains obtained from the simulation are verified by the analytical equations developed using vortex theory. The results are tallying within 0.17–8.29% error.
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