An improved prediction of stability lobes using nonlinear thin wall dynamics |
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| Authors: | O.B. Adetoro W.M. Sim P.H. Wen |
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| Affiliation: | 1. School of Engineering and Material Science, Queen Mary, University of London, Mile End, London E1 4NS, UK;2. Airbus, New Filton House, Golf Course Lane, Filton BS34 7AR, UK;1. State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China;2. Manufacturing Automation Laboratory, Department of Mechanical Engineering, The University of British Columbia, Vancouver, BC, V6T 1Z4, Canada;1. Institute of Manufacturing Engineering, Faculty of Mechanical Engineering and Mechatronics, West Pomeranian University of Technology, Szczecin, Piastów 19, 70-310 Szczecin, Poland;2. Faculty of Production Engineering, Warsaw University of Technology, Narbutta 86, 02-524 Warszawa, Poland |
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| Abstract: | With manufactured sections getting much thinner due to weight requirements, there is the vital need for more accurate prediction of stable cutting conditions in machining. The tools used in machining vary in shapes and design hence a more robust model is required to include these varieties. This paper first presents improvements to the well known stability model, by considering the nonlinearity of the cutting force coefficients, and axial immersion angle and their dependency on the axial depth of cut. Secondly, a finite element (FE) and Fourier transform approach to including the nonlinearity of the workpiece dynamics in thin wall machining when predicting stable region is presented. The model and approach are validated extensively using experimental results and a very good agreement has been achieved. |
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