Glass-fiber reinforcement of in situ compatibilized polypropylene/polyethylene blends

Polypropylene and low-density polyethylene (LDPE) were melt-blended at proportions 75/25, 50/50, and 25/75 w/w, respectively. These blends were reinforced with two types of glass fibers added at an amount of 20 wt %: the E-type fibers without any surface treatment and the M-type fibers, which were treated with y-methacryloxy propyltrimethoxy silane coupling agent. Poly(propylene-g-maleic anhydride) with 0.8 mol % maleic anhydride content and poly(ethylene-co-vinyl alcohol) with 7.5 mol % vinyl alcohol content were added at a 50/50 w/w proportion as in situ reactive compatibilizers at an amount of 10 wt %. The thermoplastic composite materials have higher tensile strength as well as impact strength compared to the unreinforced blends. The simultaneous process of the in situ blend compatibilization, along with the incorporation of glass fibers in the thermoplastic matrix, leads to a significant improvement of the mechanical properties as compared to the properties of the composite materials with the uncompatibilized matrix. Scanning electron microscopy and micro-Raman spectroscopy have been used to study the adhesion of the thermoplastic matrix onto the glass fibers. Significantly better adhesion characteristics were observed in the composites containing M-type glass fibers, with LDPE adhering the most on the fibers. This better adhesion was reflected in the improved mechanical properties of the composites.