Tuning magnetic properties,thermal stability and microstructure of NdFeB magnets with diffusing Pr-Zn films

Grain boundary diffusion process(GBDP) serves as a promising approach in improving magnetic properties and thermal stability of Nd FeB permanent magnets. Herein, non-heavy rare earth Pr-Zn films deposited on the magnet surface using DC-magnetron sputtering system are reported. The thermal stability and coercivity enhancement mechanism of Pr-Zn GBDP magnets were investigated. Results show that the coercivity of Pr-Zn GBDP magnet increases from 963.96 kA m~(-1) to 1317.14 kA m~(-1) without any remanence reduction. Notably, the demagnetization curve of Pr-Zn GBDP magnet still remains a high squareness ratio. The temperature coefficient of coercivity and anti-demagnetization ability of Pr-Zn GBDP magnet under high temperatures are improved after GBDP treatment. The well-optimized rare earth-rich(RE-rich) grain boundary phases and high effective anisotropy field of(Nd,RE)2 Fe14 B magnetic hardening layers surrounding main grains are the key factors to impact the magnetic properties and thermal stability of Nd FeB permanent magnets via GBDP treatment.