Atom transfer radical suspension polymerization of methyl methacrylate catalyzed by CuCl/bpy

Atom transfer radical suspension polymerization (suspension ATRP) of methyl methacrylate (MMA) was carried out using 1-chloro-1-phenylethane (1-PECl) as initiator, copper chloride/bipyridine (CuCl/bpy) as catalyst. The polymerization was accomplished with a mechanical agitator under the protection of nitrogen atmosphere. Apart from the dispersing agent (1% PVA), NaCl was also used in the water phase to decrease the diffusion of CuCl/bpy to water and the influence of the concentration of NaCl was investigated. Subsequently, the kinetic behavior of the suspension ATRP of MMA at different temperatures was studied. At 90 and 95 °C, the polymerization showed first order with respect to monomer concentration until high conversion. The molecular weight (M_n) of the polymer increased with monomer conversion. However, at lower temperatures, different levels of autoacceleration was observed. The polymerization deviated from first order with respect to monomer concentration when the conversion was up to some degree. The lower the temperature was, the more the deviation displayed. On comparison with bulk ATRP of MMA, the rate of suspension ATRP was much faster.