Advanced ceramics and coatings for erosion-related applications in mineral and oil and gas production: A technical review

The applications of advanced ceramics, composites and coatings in mineral, mining, fuel production, and processing are reviewed. The materials include oxide and non-oxide ceramics (specifically SiC-based), ceramic–ceramic, and ceramic–metal composites, coatings on metallic components where functional application properties can be achieved. Some principles of materials selection, specifically for erosion wear and corrosion applications, and manufacturing are considered. The examples of the successful development and processing of ceramics, coatings, and composites with manageable structures and phase compositions, in the erosion-related applications, particularly conducted by the author, are discussed and reviewed. Specifically, industrially employed types of ceramics and processing routes were focused on the considered applications. Particular demands for advanced materials with high reliability and complex shapes or for protective coatings on complex shape steel components and long tubing with inner surface protection require novel and optimized processing. The factors affecting erosion and erosion–corrosion resistance and the paths for the erosion resistance enhancement of ceramic and coating materials are considered. Ceramic components design, technology, and installation features are reviewed.