FEM ANALYSIS OF MECHANICAL STATE ON SEQUENTIALLY MACHINED SURFACES |
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Authors: | Y B Guo C R Liu |
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Affiliation: |
a Department of Mechanical Engineering, The University of Alabama, Tuscaloosa, Alabama, U.S.A.
b School of Industrial Engineering, Purdue University, West Lafayette, Indiana, U.S.A. |
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Abstract: | A thermo-elastic-viscoplastic explicit FEM model has been developed to predict effects of sequential orthogonal cuts on the mechanical state and cutting mechanisms in a machined layer. Residual stress distribution is shown to be significantly changed and cutting mechanisms slightly changed in sequential cuts. A method to compressively pre-stress a sequentially machined surface was proposed by planning the uncut chip thickness. Effects of unloading of cutting forces, cutting temperatures, and clamping forces on the residual stress distribution were evaluated. |
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Keywords: | |
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