Evaluation of typical rheological models fitting for polycarbonate squeeze flow

High viscous polycarbonate melt exhibits some special rheological characters different from generalized Newtonian fluid during squeezing. It is necessary to evaluate whether the typical rheological models are suitable for polycarbonate squeeze. To avoid the difficult of measuring the inner melt rheological behavior directly, this study presents a method of measuring the compressing force applied on the upper disc of the rheometer to reveal the melt rheology indirectly. The finite difference method (FDM) was employed to discretize the governing equations and constitutive equations established on cylinder coordinate system and to simulate the compressing force. The experiments were carried out under four temperatures and three compressing velocities to test the validations of Leonov, Phan‐Thien–Tanner (PTT), eXtended Pom‐Pom (XPP), and Cross Williams‐Landel‐Ferry (Cross‐WLF) models. The experimental results show the unique character of compressing force evolution as ‘steep—steady—steep—steady’ pattern. Comparison between experiments and simulations reveals that both viscoelastic and viscous models can predict the two steady regions correctly, but only viscoelastic models can simulate the steep increase and decrease of the compressing force. Among the evaluated viscoelastic models, XPP is the most suitable to describe polycarbonate melt compression flow. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42279.