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催化裂化再生器燃烧处理炼化企业VOCs技术开发
引用本文:张瑞波,沈耀亚,陈振江,杨玉敏,左世伟,王龙延.催化裂化再生器燃烧处理炼化企业VOCs技术开发[J].石油炼制与化工,2020,51(11):64-70.
作者姓名:张瑞波  沈耀亚  陈振江  杨玉敏  左世伟  王龙延
作者单位:1. 中石化炼化工程集团洛阳技术研发中心 2. 中国石化上海高桥石油化工有限公司 3. 中石化洛阳工程有限公司
摘    要:开发了一种利用炼化企业正常生产状态下的催化裂化再生器燃烧处理挥发性有机物(VOCs)的工艺工程技术,用以对炼油厂不同污染源所排放的不同浓度与种类的VOCs进行低能耗、高效率的处理。通过控制进入再生器的VOCs废气浓度与温度,同时应用高等级的阻火器、单向阀等安全措施,以确保VOCs废气输送及处理过程的安全性。由于催化裂化催化剂表面所沉积的重金属具有一定的催化氧化作用,使该技术在相对较低的燃烧温度下(670~720℃)具有良好的VOCs脱除效果。工业应用结果表明,经处理后所排放烟气中的VOCs质量浓度不大于10mg/m3,满足中国石化关于VOCs焚烧处理的控制标准(不大于15mg/m3),同时对FCC装置的正常生产、产品性质以及再生烟气的脱硫脱硝等无影响。

关 键 词:催化裂化再生器  挥发性有机物  氧化处理  安全性  
收稿时间:2020-04-23
修稿时间:2020-05-15

NEW OXIDATION PROCESS TECHNOLOGY FOR VOCs TREATMENT IN REFINING AND CHEMICAL ENTERPRISES
Abstract:A new process technology for treatment of VOCs by using FCC regenerator in normal production state of refinery was developed, which is used for high efficiency and low energy consumption treatment of VOCs with different concentrations and types discharged from different pollution sources of refinery. By controlling the concentration and temperature of VOCs waste gas entering the regenerator, and applying high grade flame arrester, one-way valve and other safety measures, the safety of VOCs waste gas transportation and treatment process was ensured. Due to the catalytic oxidation performance of heavy metals deposited on the surface of catalytic cracking catalysts, the developed technology has a good VOCs removal effect at a relative low combustion temperature (670 - 720℃). The industrial applications showed that after the treatment the VOCs concentration in the flue gas was less than 10mg / m3, which fully meets higher requirements of SINOPEC control standard for VOCs(no more than 15mg/m3). Meanwhile, the technology had no impact on the normal production of FCCU, product properties, and desulfurization and denitrogenation of regenerator flue gas.
Keywords:catalytic cracking regenerator  volatile organic compounds  oxygenation treatment  safety  
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