Probing toughness of polycarbonate (PC: ductile and brittle)/polypropylene (PP) blends and talc-triggered PC/PP brittle composites with diverse impact fracture parameters

Polycarbonates (PCs) are commonly used as a blend and a composite to achieve pecuniary advantages and dimensional stability. While the toughness of a homogeneous PC matrix has been extensively investigated, examination for the toughness of heterogeneous blend systems such as PC/polypropylene (PP) blends has been limited. Furthermore, recent interest in highly flowable PCs (low-molecular-weight PCs with low ductility) has surfaced due to the large and geometrically complex plastic parts. Herein, the toughness for PC/PP blends and PC/PP/talc composites in a ductile and a brittle PC matrix was explored by using various toughness measurements such as notched Izod impact strength, falling dart impact, boss quasi-static energy/impact energy, and tensile toughness tests. In a ductile PC matrix melt flow index (MFI) = 8], the incorporation of PP gradually reduced the toughness. On the other hand, the toughness was improved by 450% at 2 wt % PP in a brittle PC matrix (MFI = 19). Similarly, in the talc-induced brittle PC matrix, the toughness was enhanced at the PP loading from 2 to 10 wt %. The density of PC/PP blends was gradually reduced from 1.19 to 1.10 g cm⁻³ with increasing PP concentration from 0 to 20 wt %. Degradation, density, thermal behaviors, and morphology were also investigated. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47110.