Effect of particle size on microstructural and mechanical properties of UHMWPE–TiO2 composites produced by gelation and crystallization method

In this study, Ultra-high-molecular-weight polyethylene (UHMWPE) in 0.5 wt % concentration—0.5, 1, and 2 wt % nanosized and micron-sized TiO₂ composites were produced via gelation/crystallization method in decalin + antioxidant solution at 150 °C for 45 min by using magnetic stirrer. The gel composites were cooled in an aluminum tray embedded in iced water under ambient conditions and dried in an oven at 130 °C for 90 min to remove any residual trace of decalin and to strengthen the UHWMPE matrix. Scanning electron microscopy–EDS images indicate that TiO₂ particles were integrated well with the polymer matrix. differential scanning calorimetry studies revealed that the crystallinity of pure UHMWPE was calculated as 56% and an increase of 13.32% for micron sized and 19.25% for nano sized TiO₂. Crystalline and amorphous phases of UHMWPE–TiO₂ composites confirmed by Raman are in good agreement with the literature. The elastic modulus of test materials ranged from 610 to 791 MPa for micron sized and raised from 675 to 1085 for nano sized reinforcing agents. Ultimate tensile stress increased about 35% for micron sized and 60% for nano sized weight 1% TiO₂ reinforced composites. Biomineralization tests (performed in stimulated body fluid, at 37 °C and 6.5 pH during 1 month) have shown that produced composites are compatible as acetabular liner replacement for hipjoints due to no accumulation (Ca, P, Na, etc.) on UHMWPE–TiO₂ composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47402.