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Prediction of the effect of speed on motion errors in hydrostatic guideways
Affiliation:1. Toyohashi University of Technology, 1-1 Hibarigaoka, Tempaku, Toyohashi, Aichi 441-8580, Japan;2. University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280, Japan;3. STARLITE Co., Ltd., 2222 Kamitoyama, Ritto, Shiga 520-3004, Japan;1. Manufacturing Automation Laboratory, Department of Mechanical Engineering, The University of British Columbia, Vancouver, BC, Canada V6T 1Z4;2. School of Mechanical Science and Engineering, State Key Laboratory of Digital Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China;3. Département de génie mécanique, École Polytechnique de Montréal, C.P. 6079, Succ. Centre-ville, Montréal (QC), Canada H3C 3A7
Abstract:Motion errors of hydrostatic guideways are affected not only by the geometric errors of the guide rails but also by the speed of the table as well as the supply pressure. Currently, the mechanisms causing motion errors are studied under the condition that the table is moved at a low speed or incrementally. To make a more realistic prediction of motion errors, a new model is developed to analyse the straightness and the yaw of closed hydrostatic guideways with four pads. This model is based on the motion equations of the table and the Reynolds equation of the fluid film in the consideration of the fluid compressibility and the squeeze film effect. The results show that the influences of the table speed on the motion errors of the table are different at different wavelengths of geometric errors, and the motion errors are rarely affected by the supply pressure when the table operates at a low speed. Moreover, the influences of the table speed on the motion errors are smaller at higher supply pressure. Increasing the film thickness can reduce the motion errors of the table. Finally, validation experiments are conducted on a hydrostatic guideway with different speeds.
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