Investigation of compatible anode systems for LaNbO4-based electrolyte in novel proton conducting solid oxide fuel cells

In the current manufacturing process of novel LaNbO₄-based proton conducting fuel cells a thin layer of the electrolyte is deposited by wet ceramic coating on NiO-LaNbO₄ based anode and co-sintered at 1200-1300 °C. The chemical compatibility of NiO with acceptor doped LaNbO₄ material is crucial to ensure viability of the cell, so potential effects of other phases resulting from off-stoichiometry in acceptor doped LaNbO₄ should also be explored. Compatibility of NiO with Ca-doped LaNbO₄ and its typical off-set compositions (La₃NbO₇ and LaNb₃O₉) are investigated in this work. It is shown that while NiO does not react with Ca-doped LaNbO₄, fast reaction occurs with La₃NbO₇ or LaNb₃O₉. La₃NbO₇ and NiO form a mixed conducting perovskite phase LaNi_2/3Nb_1/3O₃, while LaNb₃O₉ and NiO form either NiNb₂O₆ or Ni₄Nb₂O₉ depending on the annealing temperature. This implies that manufacturing LaNbO₄-based proton conducting fuel cells requires a strict control of the stoichiometry of the electrolyte.