Aqueous suspension processing of multicomponent submicronic Y-TZP/Al2O3/SiC particles for suspension plasma spraying

In order to obtain thermal barrier coatings by Suspension Plasma Spraying (SPS) process with potential new self-healing ability multicomponent submicronic Y-TZP/Al₂O₃/SiC suspensions were prepared. For this purpose, concentrated aqueous suspensions of individual components, as well as the multicomponent mixture were studied and characterised, in terms of colloidal stability and rheological behaviour to determine the best conditions for processing and preparation of the coatings. In the study, different dispersant contents and sonication times were tested. Subsequently, low concentrated suspensions were prepared to obtain preliminary thermal barrier coatings with the optimised feedstock. Thus, ceramic coatings were deposited by SPS and then characterised in order to assess the microstructure and phase distribution, in particular, the degree of preservation of the sealing agent, SiC, in the final coating as a previous indicator of its self-healing ability.