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多模态化工过程动态多点故障监测方法
引用本文:胡瑾秋,罗静,郭放.多模态化工过程动态多点故障监测方法[J].石油学报(石油加工),2018,34(5):1004-1012.
作者姓名:胡瑾秋  罗静  郭放
作者单位:中国石油大学(北京) 油气资源与工程国家重点实验室 机械与储运工程学院, 北京 102249
基金项目:国家自然科学基金项目(51574263)、中国石油大学(北京)科研基金项目(2462015YQ0403)和中国石油大学(北京)青年创新团队C计划(C201602) 资助
摘    要:为了提高多模态化工过程非高斯变量监测的准确性,针对传统方法采用静态控制限不能排除过程噪声干扰而产生大量误报警的问题,提出一种多模态化工过程动态多点故障监测方法。首先将化工过程划分为平稳模态和过渡模态,基于自回归模型和粒子群优化的独立成分分析算法,构造平稳模态的单点监测统计量和多点异常统计量,建立起平稳模态的非高斯监测模型,基于粒子群优化的独立成分分析算法构造过渡模态的非高斯监测模型。平稳模态监测模型和过渡模态监测模型均采用动态监控策略,实现在线故障监测。将多模态动态多点监测方法应用到丙烯计量罐装置中,结果表明,该方法的监测漏报率小于0.8%,大大提高了报警的准确性。与3σ阈值监测法相比,误报率降低了6.33%,并控制在1.2%以内。

关 键 词:故障监测多模态  非高斯  化工过程  动态控制限  故障监测  
收稿时间:2017-07-26

Dynamic Multi-Point Fault Monitoring Method for Multi Model Chemical Process
HU Jinqiu,LUO Jing,GUO Fang.Dynamic Multi-Point Fault Monitoring Method for Multi Model Chemical Process[J].Acta Petrolei Sinica (Petroleum Processing Section),2018,34(5):1004-1012.
Authors:HU Jinqiu  LUO Jing  GUO Fang
Affiliation:College of Mechanical and Transportation Engineering, State Key Laboratory of Oil and Gas Resources and Engineering, China University of Petroleum,Beijing 102249, China
Abstract:In order to improve the accuracy of non-Gaussian variables monitoring in multi-modal chemical process, aiming at the problem that the normal transient fluctuation of the process variable was misjudged as the process error caused by the static control limit in the traditional multivariate statistical monitoring method, a dynamic multi-point fault monitoring method was proposed. Firstly, the chemical process was divided into stationary mode and transition mode. Based on the independent component analysis algorithm of the autoregressive model and particle swarm optimization, the single-point monitoring statistic and the multi-point anomaly statistic of the stationary mode were constructed, and then the stationary mode non-Gaussian monitoring model was founded. Based on the particle swarm optimization.Independent component analysis algorithm, the non-Gaussian monitoring model of the transition mode was structured. Dynamic monitoring strategy was used in both the stationary mode monitoring model and the transition mode monitoring model to realize on-line fault monitoring. The multi-modal dynamic multi-point monitoring method was applied to the propylene metering tank device. Test results showed that false negative rate was less than 0.8%; false alarm rate was reduced by 6.33% compared with the 3σ  threshold value monitoring method, and well controlled within 1.2%.
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