Effects of the O2/Ar gas flow ratio on the electrical and transmittance properties of ZnO:Al films deposited by RF magnetron sputtering

ZnO:Al thin films for transparent conductors were deposited on sapphire (0001) substrates by using an RF magnetron sputtering technique. Effects of the O₂/Ar flow ratio in the sputtering process on the crystallinity, carrier concentration, carrier mobility, and transmittance of the films were investigated. The FWHM of the (002) XRD intensity peak is minimal at the O₂/Ar flow ratio of 0.5. According to the Hall measurement results the carrier concentration and mobility of the film decrease and thus the resistivity increases as the O₂/Ar flow ratio increases. The transmittance of the ZnO:Al film deposited on the glass substrate is characteristic of standing wave. The transmittance increases as the O₂/Ar flow ratio in-RF magnetron sputtering increases up to 0.5. Considering the effects of the the O₂/Ar flow ratio on the electrical resistivity and transmittance of the ZnO:Al film the optimum O₂/Ar flow ratio is 0.5 in the RF magnetron sputter deposition of the ZnO:Al film.