300MW煤粉/高炉煤气混燃锅炉燃烧特性数值模拟

钢厂高炉煤气是一种低热值燃料,它和煤粉在炉内掺烧是其一种有效的利用途径。但煤粉掺烧高炉煤气后燃烧特性与纯煤粉燃烧有很大不同,掺烧过程中易发生过/再热器超温、飞灰含碳量过高等问题,导致其在大型锅炉上的应用很少。针对某钢厂300MW四角切圆煤粉/高炉煤气混燃锅炉,使用二混合分数法对其燃烧特性进行数值模拟。对比研究了纯燃煤工况和高炉煤气掺烧量分别为10%、20%、30%的工况,发现掺烧高炉煤气时炉内温度水平有明显下降(如,掺烧10%高炉煤气时截面最高温度降低81K),且随着掺烧量的增加而加剧,但下降的趋势变缓。掺烧高炉煤气后产生烟气量增多,炉膛出口烟速有明显增加,煤粉颗粒实际停留时间缩短,使得煤粉燃尽变得困难。同时,NO的生成量随高炉煤气掺烧量的增加而明显减少。

Numerical Simulation of Combustion Characteristics of a 300 MW Blast Furnace Gas/Pulverized Coal Combined Combustion Boiler

Blast furnace gas(BFG) produced from steel mill is a low heat value fuel,which combined with pulverized coal to combust in boiler is one of effective ways.However,the combustion characteristics would be changed greatly when compared with only pulverized coal combustion.For example,superheaters and reheaters are easy to excess rated temperatures and carbon content in fly ash will become higher,etc.All these problems lead to its limited application today.Take a 300MW BFG/pulverized coal boiler for example,the combustion characteristics were simulated by means of two mixture fractions way.The pure coal condition and three BFG ratio: 10%,20% and 30% conditions were investigated.It shows the temperature level in boiler is lowered obviously when BFG was mixed into boiler.For example,the maximal temperature is lowered about 81K when BFG ratio is 10% for a boiler section.Also,the temperature becomes lower with the BFG ratio.When BFG was mixed into boiler the flue gases volume would be increased.So,the actual stay time for pulverized coal in boiler will be shortened and it is more difficulty for coal to combust completely.Aslo,it is helpfully for control NO emission when BFG was mixed into boiler.