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Study on vital static properties of fine blanking of GFRP composites with that of conventional drilling
Authors:G Baskaran  S Gowri  R Krishnamurthy
Affiliation:1. Department of Mechanical Engineering, Tagore Engineering College, Chennai, 600 048, India
2. Department of Manufacturing Engineering, Anna University, Chennai, 600 025, India
3. Manufacturing Engineering Section, Indian Institute of Technology Madras, Chennai, 600 036, India
Abstract:Among the high performance engineering materials, fiber-reinforced plastics play an important role. The present work is concerned with the comparison of vital static strength properties of fine blanking with conventional drilling on hand lay-up made glass fiber-reinforced plastic (GFRP) laminates of four different reinforcement lay-up sequences such as unidirectional 0/0]n, angle ply 0?±?45]ns, quasi-isotropic 0/45/90]ns, and cross-ply 0/90]n. Observation includes tensile and flexural bending strengths of the specimens without hole and with hole by conventional drilling and fine blanking. In this work, an endeavor has been made to simulate the service conditions to determine their effect on the response of composite laminates. Detailed studies on GFRP composites when subjected to different loading environments such as static loading, particularly tensile loading, and low frequency high amplitude (fatigue) loading were carried out. The response of the composite laminates to these service environments has been evaluated in terms of flexural strength and modulus. From the tensile study, it was observed that by inserting a hole at center by drilling, the strength was reduced to one third, and by inserting a hole at center by fine blanking, the strength was increased nearly 20% than that of drilling. Apart from this, the flexural test conducted on polymeric composite specimens showed that an exposure to low frequency and high amplitude loading enhances the flexural strength up to certain duration of exposure, beyond which, due to accumulation of damage within the composites, the flexural strength reduces with number of cycles. This can be attributed to possible strain-induced stiffening of fibers and interface.
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