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数控转台拉弯机切点跟踪轨迹生成算法
引用本文:王永军,黄云华,王俊彪,魏生民,惠小鹏.数控转台拉弯机切点跟踪轨迹生成算法[J].机械工程学报,2005,41(10):123-127.
作者姓名:王永军  黄云华  王俊彪  魏生民  惠小鹏
作者单位:西北工业大学现代设计与集成制造技术教育部重点实验室,西安,710072;西安飞机工业集团有限责任公司,西安,710089
基金项目:国家863机器人主题基金(2001AA421130) 航空基金(03H53049)资助项目。
摘    要:建立了拉弯过程运动关系几何模型,采用数值计算的方法推导了任意外凸模具外形曲线切点跟踪轨迹的求解算法。得出了切点坐标与转台转角的关系曲线。为拉弯机的自动切点跟踪提供了准确的控制依据。并根据轨迹上最大切线斜率最小的优化目标,以侧压轮运动范围、主缸最大允许摆角及补拉夹头与转台中心的距离为约束条件,计算出模具的最佳安装位置。运用VC编制了通用计算程序,计算结果表明:该算法稳定,适合于各种拉弯模具外形曲线,计算效率及精度高。

关 键 词:转台拉弯机  切点轨迹  数值方法  算法
修稿时间:2004年10月20

ALGORITHM OF GENERATING THE TRACKING LOCUS OF THE TANGENT POINT FOR NC ROTARY STRETCH-BENDING FORMER
Wang Yongjun,Huang Yunhua,Wang Junbiao,Wei Shengmin,Hui Xiaopeng.ALGORITHM OF GENERATING THE TRACKING LOCUS OF THE TANGENT POINT FOR NC ROTARY STRETCH-BENDING FORMER[J].Chinese Journal of Mechanical Engineering,2005,41(10):123-127.
Authors:Wang Yongjun  Huang Yunhua  Wang Junbiao  Wei Shengmin  Hui Xiaopeng
Affiliation:Key Laboratory of Ministry of Education for Contemporary Design and Integrated Manufacturing Technology, Northwestern Polytechnical University Xi’an Aircraft Industry Group Co., Ltd.
Abstract:A geometric model of the movement relation in the forming process is established. A numerical solution that can calculate the locus of the tangent point of any convex curve shape of die is deduced, and the relation curves of the location of the tangent point and the rotation angle of the rotary is obtained, which provides the precise controlling foundation for tracking the tangent point automatically. And based on the optimum target that the maximum slope of the tangent point must be minimum, a more reasonable mounting location of the die is worked out, which satisfies the constraint conditions of the movement range of the lateral pressure wheel, the maximum swing angle of the main cylinder, and the distance from the collet of the supplementary cylinder to the center of the rotary. Meanwhile a general calculation program has been developed with VC. The result shows that the algorithm is steady, which has high efficiency and precision, and is adaptive to convex dies.
Keywords:Rotary stretch-bending former Locus of the tangent point Numerical calculation Algorithm
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