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Influence of Slurry Flocculation on the Character and Compaction of Spray-Dried Silicon Nitride Granules
Authors:Hideo Takahashi  Nobuhiro Shinohara  Masataro Okumiya  Keizo Uematsu  Tsubaki JunIchiro  Yuji Iwamoto  Hidehiro Kamiya
Affiliation:Research Center, Asahi Glass Company Ltd., Yokohama, Japan;Nagaoka University of Technology, Nagaoka, Japan;Nagoya University, Nagoya, Japan;Japan Fine Ceramics Center, Nagoya, Japan;Tokyo University of Agriculture and Technology, Tokyo, Japan
Abstract:The effect of slurry flocculation on the characteristics of silicon nitride granules prepared by the spray drying process is investigated. The flocculation state of an aqueous silicon nitride slurry is controlled by adding nitric acid and evaluated as a function of pH. Dense and hard silicon nitride granules result from a well-dispersed slurry having a high pH (e.g., 10.8). These hard granules retain their shape in green compacts and form detrimental defects. Lowering the pH of the slurry to a certain value (e.g., pH 7.9) results in slurry flocculation. Granules prepared from this flocculated slurry have low density and low diametral compression strength and contribute to the elimination of large pores in green compacts.
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